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Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill rock and a small ball charge ( 10 ) used in Semi Autogenous Grinding (SAG) mills balls of various sizes in Ball Mills and less commonly these days steel rods in Rod Mills.

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SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21 . The largest SAG mill is 42 (12.8m) in diameter powered by a 28 MW (38 000 HP) motor.

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Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28 000 kW.

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Mill ProcessGrinding Mills. Grinding Mills also know as Semi-Autogenous (SAG) Ball or Regrind Mills are used in the primary or early stages of pulverizing the ore in the process plant. This initial grind of the ore is typically completed in two or three stages. The mills are driven by large high horsepower electrical motors and the outer

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The operating principle of the ball mill consists of following steps. In a continuously operating ball mill feed material fed through the central hole one of the caps into the drum and moves therealong being exposed by grinding media. The material grinding occurs during impact falling grinding balls and abrasion the particles between the balls. Then discharge of ground material performed

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This project looked at the process variables from ore characterization through SAG mill practices and finally ball mills and cyclones strategies and resulted in significant improvement in

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Example Ball Mill GrindingExpert ™Solution The throughput and efﬁciency of a SAG mill depends on the volumetric load An overloaded mill has reduced coarse ore breakage as the cascading balls and rock cannot drop far enough reducing kinetic energy for breakage. An underloaded mill will break coarse ore well but at the expense of added

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Mill grinding . SAG is an acronym for semi autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21 . The largest SAG mill is 42

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Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill rock and a small ball charge ( 10 ) used in Semi Autogenous Grinding (SAG) mills balls of various sizes in Ball Mills and less commonly these days steel rods in Rod Mills.

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MillSlicer has been developed for the mining industry specifically for use on SAG/AG mills. The MillSlicer utilises vibration sensors and digital signal processing technology to provides information about the inlet and outlet conditions and what is happening at each of the 360° of the mill.

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This project looked at the process variables from ore characterization through SAG mill practices and finally ball mills and cyclones strategies and resulted in significant improvement in

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SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these

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Example Ball Mill GrindingExpert ™Solution The throughput and efﬁciency of a SAG mill depends on the volumetric load An overloaded mill has reduced coarse ore breakage as the cascading balls and rock cannot drop far enough reducing kinetic energy for breakage. An underloaded mill will break coarse ore well but at the expense of added

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SAG Mill Circuit ExampleGold Processing SAG mill circuit example for gold processing image () AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill

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### SINGLE STAGE SAG/AG MILLING DESIGN

4 High ball charge SAG mill or ROM Ball mill (15 to 25 ball charge) Low competency ore Hidden Valley Nzema Sepon UG2 ores (South Africa) Yanacocha 5 Low ball charge high speed SAG mill (4 ball charge 90 Nc) A cross between AG and SAG for average competency abrasive ores. Typically operated in RSA on Witwatersrand Gold Ore Driefontein

### SAG mills (semi-autogenous grinding mills)

SAG milling extends itself to many applications due to the range of mill sizes available. They can accomplish the same size reduction work as two or three stages of crushing and screening a rod mill and some or all of the work done by a ball mill. SAG mills are also an optimum solution for wet grinding since crushing and screening in these

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Each milling circuit is unique and as such the goals and most optimal control strategy might differ for individual cases. Process IQ is an expert in implementing control systems for SAG and Ball milling circuits making use of advanced stabilisation and optimisation strategies developed by Mintek.

### Evolution of SAG Mill Process Control at the Xstrata

445 PAPER 28 Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation Erik Bartsch1 Chief Engineer Guy Comeau2 Senior Metallurgist Colin Hardie3 Former Chief Metallurgist 1 Process Control Group Xstrata Process Support 6 Edison Rd Falconbridge Ontario

### Difference Between Sag Mill vs Ball Millmech4study

Oct 12 2017 · SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9 to 20 .This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

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Autogenous Grinding Semi Autogenous Grinding Circuits. Figure 3 shows a typical semiautogenous sag circuit with feed coming directly from a primary crusher and the semiautogenous mill product going to the separation process many similar semiautogenous circuits are built today because they are simple and flexible lend themselves readily to high tonnages and usually are lower in capital cost

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